Hebei Landbridge Trading Co., Ltd

Â	Â	Â	unit	Â	Â	Â	Â	Â	Â
Â	Model	Â	Â	LB100	LB120	LB150	LB200	LB250	LB300
1	Production capacity	250ml	pcs/min	100	120	150	200	250	300
2	Bottle type specifications	Â	ml	50/100/250/500/1000
3	Wind washing station	Â	pcs	30/(36)	30/(36)	30/(36)	30/(48)	42/(54)	42/(54)
4	Washing station	Â	pcs	32	35	36	42	48	48
5	Filling station	Â	pcs	18	24	30	36	40	40
6	Capping station	Â	pcs	32	35	40	48	56	56
7	Power consumption	Main motor	kw	2.2	2,2	3	3	3	3
8	Â	Ligai oscillator	kw	0.5	0.5	0.5	0.5	0.5*2	0.5*2
9	Â	Ion wind	kw	0.25*5/(6)	0.25*5/(6)	0.25*5/(6)	0.25*6/(8)	0.25*7/(9)	0.25*7/(9)
10	Â	Conveyor belt motor	kw	0.37*2	0.37*2	0.37*2	0.37*2	0.37*2	0.37*2
11	Â	Heating plate	kw	4*2	6*2	6*2	6*3	8*3	8*3
12	Â	Vacuum motor	kw	2.2	2.2	2.2	2.2	2.2	2.2
13	Air consumption (clean compressed air)	0.5-0.7Mpa	m3/min	2-3	2-3	2-3	3-4	3-4	3-4
14	Water consumption (water for injection)	0.2-0.25Mpa	m3/h	1-1.5	1-1.5	1.5-2	1.5-2	2-2.5	2-2.5
15	Host dimensions	Length*width*height	m	4.785*1.7*2.1	5.64*1.86*2.1	5.85*1.9*2.1	6.66*3.314*2.06	6.66*3.314*2.06
16	Machine weight	Â	kg	6000/(5000)	7000/(6000)	8000/(7000)	10000/(8000)	11000/(9000)	11000/(9000)

 

 

 

This series of linkage components has three working areas of bottle washing, filling and heat sealing, and can automatically complete the processes of ion air washing, (nitrogen filling before filling), metering filling, (nitrogen filling after filling), cap management, cap delivery, heating, welding cap sealing and so on.It is mainly suitable for the production of large infusions in medical plastic bottles (BOPP bottles or non-bottle non-bag soft bottles) of dry pharmaceutical companies.

 

 

The three stations of bottle washing, filling and capping are integrated in one.Compact structure.It covers a small area.

 

The manipulator clamps the bottleneck and locates the handover, never scratching the bottle body and the bottom of the bottle.Specification adjustment is extremely convenient.Just make a slight height adjustment, there is no need to replace the specification parts.

 

The unique pneumatic bottle feeding device perfectly solves the connection with the bottle blowing machine.

It adopts a unique ionized gas and vacuum tracking bottle washing method.It greatly saves energy consumption and ensures the cleanliness of the bottle washing.

 

Pneumatic diaphragm valve (or pneumatic clamp valve) is used to control the filling time to ensure accurate measurement, realize no bottle and no filling, and can be cleaned and disinfected online.

 

Unique hot melt welding cap sealing technology, the heating temperature of the cap and bottle 13 can be controlled and adjustable.The alignment is accurate.The force is uniform, which reliably ensures the quality after sealing.

 

It has automatic control functions such as missing bottles without caps, no bottles or no caps without heating.

 

The washing and potting linkage for large infusion of plastic soft bottles is a packaging machine that combines the three stations of washing, filling and capping in the production of large infusion of plastic bottles.The three stations of washing, filling and sealing are all in the main rotating type, and the sealing part is sealed with a hot melt welding cap. The whole machine adopts a manipulator to clamp the bottleneck and locate and hand over, so as not to scratch the bottle body and the bottom of the bottle, which not only improves production efficiency, but also ensures the quality of infusion production.

 

Air washing part: The qualified plastic bottles that come out of the bottle blowing machine are transported to the manipulator in the bottle washing part through the manipulator on the transmission chain. After clamping the bottleneck, the plastic bottle is flipped 1800 so that the bottle mouth is facing down for bottle washing.The bottle washing spray needle is equipped with an independent ion generating device. The spray needle is inserted into the bottle under the guidance of the rising cam and the mouth of the bottle is sealed. The ions generated at the top of the spray needle are blown into the bottle by clean compressed air to eliminate static electricity in the bottle. At the same time, the plastic particles and other debris in the bottle that have eliminated static electricity are blown to make them float in the space in the bottle. The vacuum device configured at the bottom of the spray needle inhales the particles and debris suspended in the space into the sealed storage tank.The spray needle starts from being inserted into the bottle.Keep tracking the synchronous movement of the plastic bottle until it leaves the plastic bottle, ensuring that the plastic bottle has enough cleaning time.After the spray needle leaves the bottle, the manipulator then flips the plastic bottle 1800 so that the mouth of the bottle is facing up and transported to the filling site.

 

Filling part: The plastic bottle that has been air-washed is passed from the manipulator to the filling part, and the filling nozzle tracks the filling of the plastic bottle.The upper part of the filling site is equipped with a liquid dispensing tank.The liquid from the high-level tank in the workshop flows into the tank through the solenoid valve at the top of the distribution tank. After reaching the set liquid level height, the host starts to operate for filling procedures.Filling metering (the metering method is pressure balance time metering) is controlled by a mechanical cam and a manipulator, and the filling time* of each filling head is the same, so as to ensure consistent measurement.The mechanical metering cam consists of two upper and lower layers, the upper layer is movable, can be rotated and moved around the center, and can be moved to a suitable position according to the size of the filling volume.Under normal conditions, the liquid entering the tank from the high tank is equal to the sum of the liquid flowing into each bottle in the tank, and the liquid level in the tank will never change.When the lower part of the filling nozzle is short of bottles, the solenoid valve installed in the upper part of the nozzle is closed to cut off the liquid medicine and realize the function of no bottle and no filling.Since there is no bottle and no filling, the liquid flowing into the tank is greater than the liquid flowing into the bottle in the tank, causing the liquid level in the tank to rise. When it reaches a certain position (this position is too high will affect the measurement accuracy), the liquid level control device installed on the side of the tank will issue instructions to the solenoid valve in the upper part of the tank to automatically close it.Wait for the liquid level to drop to the set height before automatically turning on.Thus ensuring the effective operation of the filling process.

 

Welding cap part: This part is mainly used for sealing the welding cap of the infusion bottle after filling the traditional Chinese medicine liquid in the infusion production process of plastic bottles.A double-layer heating plate is used for non-contact hot melt welding cover sealing.The bottle after filling is passed through the bottle outlet mechanism, the handover parts, and the welding cap into the bottle mechanism to enter the welding cap site. The manipulator clamps the bottleneck, and at the same time, the bottle cap is sorted out by the cap bucket and supplied to the cap delivery track.When the photoelectric opening of the bottle at the bottle feeding mechanism induces the bottle, the stopper cylinder at the end of the cap delivery track is pushed out, the bottle cap enters the cap-taking mechanism forward, and the cap dial plate pulls out the bottle cap. When it runs to the junction, the cap-taking head goes down along the cam curve to grab the bottle cap.Almost at the same time as the stopper cylinder is launched, the propulsion cylinder of the heating mechanism is launched. The heating mechanism heats and melts the bottle cap and the end face of the bottle mouth into a paste at the same time, then takes the cap and then follows the cam curve downwards. The cap and the bottle mouth are pressed together and welded together.Before pressing, according to the requirements of the actual production process, the exhaust mechanism can be adjusted to discharge the appropriate amount of air in the bottle and then perform pressing and welding to ensure the quality of subsequent processes.After that, the cap head is removed upstream along the cam curve, and the bottle after welding the cap is fed into the bottle outlet track through the bottle outlet mechanism and enters the next process.

 

 

1. Compact structure, simple installation, simple operation, high degree of automation, fewer operators and high production efficiency.The length of the production line is greatly shortened, saving space.

 

2. It is suitable for both ordinary BOPP plastic infusion bottles and upright soft bags.

 

3. Due to the use of manipulators to clamp the bottleneck and locate the handover, the bottle body and the bottom of the bottle will never be scratched, and the specification adjustment is extremely convenient.A slight height adjustment can be made when changing the specifications, and there is no need to replace the specifications.

 

4. The unique ionized gas and vacuum tracking bottle washing method is adopted, which greatly saves energy consumption and ensures the cleanliness of the bottle washing.

 

5. The welding cap sealing system adopts upper and lower double-layer heating plates, and the heating temperature is controlled separately to meet the different temperature requirements of the bottle mouth and the bottle cap when melting and sealing, and adopts an adjustable manipulator to clamp and locate the bottleneck. The unique cap head grasps the cap, and the alignment is accurate. The support area at the melting and sealing of the bottle mouth is large, the force is uniform, the rigidity is good, and the positioning *,* minimizes the possibility of "misalignment" when the welding cap is melting and sealing, and the quality after sealing is reliably guaranteed.

 

6. The heating and pressing time can be extended and selected to meet the requirements of different production speeds.In particular, there is no requirement for the consistency of the heating power of each heating sheet, and the sealing quality can be easily guaranteed.

 

7. The deformation of the heating sheet is small after heating, and the installation height of the heating sheet can be adjusted as needed, which can easily ensure the *small gap between the same bottle mouth and the bottle cap, and improve the thermal efficiency.

 

8. A bottle mouth blow-drying device is configured before sealing to facilitate the welding of the cap, and it has an exhaust device in the bottle when the cap is welded, and the exhaust volume can be adjusted.

 

9. High degree of automation.It has the functions of missing bottles without caps, no bottles or no caps without heating.

 

10. Online cleaning and disinfection functions can be realized, which fully complies with GMP requirements.

 

http://www.hebeilandbridge.com/